Product Description

About the customized forged casted railway wheel for all kinds of uses, our company CHINAMFG is the professional manufacturer of the railway wheel, forged wheel, cast iron wheel, polyurethane wheel, train wheel, steel crane wheel set which with more than 15 years designing and producing experience. With our own forging workshop, machining workshop, heat treatment workshop, we can provide all
kind of wheels with different materials, such as ZG430640 cast steel, 60#,65 # , 65Mn, 42CrMoA or according to your demands.
About the quality, we always insis on attentively manufacturing, keeping on improving and elaborately serving to make customers satisfied
 

Railway Wheels application :
* Overhead crane and gantry crane;
* Rail transfer cart;
* Transportation carriage;
* Mill and airlines vehicle;
* Railway locomotive and train;
* Construction machinery, and so on.

Train Wheels,Railway Wagons,rail road vehicles,crane,trolley,Track Inspectors,Spike Drivers,Tie Pluggers,Tie Cranes,Spike Pullers,super claws,Screw Spikers and Spike Removers,Ride-On Plate Inserter,Rail Lifters,Rail Drills,Rail Grinders,Mobile Flash Butt Rail Welders,Railway, Port, and Industrial Cranes,Ballast regulators,Freight Wagon Wheels, Passenger Coach Wheels, Locomotive Wheels and many other industrial or mine vehicles wheels

Specifications of Railway wheel
1)Material:
Carbon steel:C45, C50, C55, C60, 4330, C35, 65Mn
Alloy steel:4140, 42CrMo, 40CrNiMo, 4340,34CrNiMo6
Stainless steel:1Cr13, SS316L,SS304,SS316
Or as per customers requirments
2) diameter: Φ30-6000mm
3) Heat treatment: normalizing, Q&T ,Surface and rim quenching with depth: 5-20mm
4) Measuring & testing equipment:Projecting profile, roughness tester, hardness tester, concentricity tester ect, UT ,MT
5)Size:Customized designs are available.
6)Inspection:In-house and the third party.
7)Delivery Time: 10~45 days after confirmation.
8)Good quality with reasonable price,timely delivery and great customer service

Features of Railway wheel
* Precision tolerance ;
* High tensile strength ;
* Safety and flexibility ;
* Large wheel pressure and Heavy Load capacity ;
* High strength & durable to use.
* Competitive price
* Longer lifespan and better machnical capacity

Railway wheel maintenance:
The tread surface of the wheel should not have defects such as dents, trachoma, pores, shrinkage, cracks, chipping, etc., and it cannot be welded and repaired after discovery, and new Railway wheels should be replaced in time;
If there are pits on the tread, when the Railway wheel diameter is ≤500mm, the pit diameter is ≤1mm; when the wheel diameter is >500mm, the pit diameter is ≤1.5mm, and the depth is ≤3mm and not more than 5, it can be used continuously;
When the relative wear difference between the 2 driving wheels exceeds 1‰ of the diameter, they should be heavy-duty machined to the same diameter, and the tolerance should not be less than D6.

The Production Railway Wheels Process
1. Wheels Steel Melting 2. Round Billet Sawing Cutting 3. Heating 4. Phosphorus 5. Stamping Forming 6. Rolling 7. Bending Punch 8.Hot Stamping 9. Laser Measurement 10. Drop Stack 11. Roughing 12.Hardening 13.Tempering 14. Sampling 15. Pre-processing 16.Finishing 17. The Cold Print 18. Static Equilibrium 19. The Cold Print 20. Hardness Testing 21. Ultrasonic Testing 22. Magnetic
Particle Testing 23. Shot Peening 24. Painting Packaging

The tests we conduct to ensure railway wheels best quality
1. Electronic Material Testing Machine 2. Instrumented Impact Testing Machine 3. Brinell Hardness Machine 4. SEM and Spectrometer 5. Metallurgical Microscope 6. Spark Source Atomic Emission Spectrometer 7. Infrared Carton and Sulfur Analyzer 8. X Fluorescent Spectrometer 9. Electro-hydraulic Servo Material Testing Machine 10. Metallugical Microscope

Company Introduction
CHINAMFG Parts is a company that specializes in researching, designing and manufacturing Railway Wheels, with a modern management team and excellent employees.

“High-quality products, high-quality services, competitive prices and timely delivery” are our principles. We have established good relationships with customers all over the world. We are vigorously exploring the global market. In addition, we have invested a lot of energy in development and design, which can enable us to better meet the changing needs of customers in a positive way.

Our products have been exported to more than 50 countries and regions, such as Germany, Mexico, the United States, Turkey, South Africa, Singapore, etc.

Contact Us
If you have any questions, pls feel free to contact us as below:

http:// /showroom/5fd55aec447165c4

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After-sales Service: Free After Service
Warranty: Free After Service
Customized: Customized
Certification: ISO14001, ISO9001
Type: Train Wheels
Diameter: 100-1450mm
Samples:
US$ 800/Piece
1 Piece(Min.Order)

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Customization:
Available

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pvc wheels

What advancements are being made in PVC wheel technology?

Advancements in PVC wheel technology are continually being made to enhance performance, durability, and safety. Here’s a detailed explanation:

Material Composition:

Research and development efforts are focused on improving the material composition of PVC wheels. New formulations and additives are being explored to enhance the strength, flexibility, and overall performance of PVC. These advancements aim to increase load capacity, reduce deformation under heavy loads, and improve resistance to wear, impact, and environmental factors.

Specialized Formulations:

Advancements in PVC wheel technology include the development of specialized formulations tailored for specific applications. For example, there are PVC wheels designed for high-temperature environments, where traditional PVC may not be suitable. These specialized formulations offer improved heat resistance, maintaining wheel performance and integrity in challenging conditions.

Enhanced Tread Designs:

Tread design plays a crucial role in the traction, maneuverability, and noise reduction of PVC wheels. Advancements in PVC wheel technology involve the development of innovative tread patterns that optimize grip on various surfaces, improve rolling efficiency, and minimize noise and vibration. These advancements aim to enhance wheel performance and user experience in different environments.

Noise Reduction:

Noise reduction is a significant focus in PVC wheel technology advancements, particularly in applications where noise reduction is critical, such as healthcare or hospitality settings. Manufacturers are developing PVC wheels with features like shock-absorbing properties, improved rolling smoothness, and noise-reducing materials to minimize noise generation during operation.

Environmental Considerations:

As sustainability and environmental awareness increase, advancements in PVC wheel technology also focus on eco-friendly solutions. Manufacturers are exploring ways to reduce the environmental impact of PVC wheels, such as using recycled materials, developing biodegradable options, or implementing more sustainable production processes.

Smart Wheel Technology:

The integration of smart technologies into PVC wheels is an emerging trend. Advancements in sensor technology and connectivity enable the development of smart PVC wheels that can monitor various parameters, such as load weight, temperature, or wear. These smart wheels can provide real-time data and analytics, contributing to predictive maintenance, optimization of operations, and improved safety.

Testing and Certification:

Ongoing advancements in PVC wheel technology include the development of more rigorous testing protocols and certifications. Manufacturers are investing in comprehensive testing methods to ensure the quality, performance, and safety of PVC wheels. These advancements help establish industry standards and provide customers with confidence in the reliability and suitability of PVC wheels for their specific applications.

It is important to note that advancements in PVC wheel technology are a result of ongoing research, development, and innovation by manufacturers and industry experts. The specific advancements may vary across different manufacturers and application areas. Staying updated with industry publications, attending trade shows, and consulting with suppliers can provide further insights into the latest advancements in PVC wheel technology.

pvc wheels

How do you maintain and clean PVC wheels?

Maintaining and cleaning PVC wheels is essential to ensure their optimal performance, longevity, and safety. Here’s a detailed explanation of how to effectively maintain and clean PVC wheels:

  • Regular Inspections:
  • Periodically inspect PVC wheels for any signs of wear, damage, or debris accumulation. Check for cracks, flat spots, or uneven wear patterns, as these can affect the wheel’s performance. If any issues are identified, take appropriate measures to address them, such as replacing damaged wheels.

  • Cleaning:
  • Regular cleaning helps remove dirt, dust, and other contaminants that can accumulate on PVC wheels. Use a mild detergent or soap mixed with water to create a cleaning solution. Gently scrub the wheels with a soft brush or cloth to remove any dirt or grime. Rinse the wheels thoroughly with clean water to remove any residue from the cleaning solution.

  • Removing Stubborn Stains:
  • If PVC wheels have stubborn stains or marks, you can use a mild abrasive cleaner or baking soda paste to gently scrub the affected areas. Be careful not to use harsh abrasives or chemicals that can damage the PVC material.

  • Lubrication:
  • Applying lubrication to PVC wheels can help reduce friction, improve rolling performance, and extend their lifespan. Use a lubricant specifically designed for non-metal materials, such as silicone or Teflon-based lubricants. Apply a small amount of lubricant to the wheel’s axle or bearing area, following the manufacturer’s recommendations.

  • Protective Measures:
  • To prevent damage or premature wear, avoid exposing PVC wheels to extreme temperatures, chemicals, solvents, or abrasive surfaces. If the wheels will be in contact with chemicals or solvents, consider using protective coatings, liners, or barriers to shield the PVC material.

  • Storage:
  • When PVC wheels are not in use, store them in a clean, dry area away from direct sunlight and extreme temperatures. This helps prevent degradation or deformation of the PVC material.

Regular maintenance and cleaning of PVC wheels contribute to their optimal performance and longevity. It is important to follow the manufacturer’s guidelines and recommendations for specific maintenance procedures and products. Additionally, consult the manufacturer’s specifications to ensure that any cleaning agents or lubricants used are compatible with PVC materials.

pvc wheels

What are PVC wheels commonly used for?

PVC wheels are commonly used for a variety of applications due to their unique properties and versatility. Here’s a detailed explanation of the common uses of PVC wheels:

  • Material Handling Equipment:
  • PVC wheels are widely used in material handling equipment such as carts, dollies, and trolleys. They provide smooth and reliable movement, allowing for easy transport of goods in warehouses, factories, and distribution centers. PVC wheels are known for their excellent load-bearing capacity and resistance to abrasion, making them suitable for heavy-duty applications.

  • Industrial Casters:
  • PVC wheels are commonly found in industrial caster applications. Casters equipped with PVC wheels are used in various industries, including automotive, manufacturing, and logistics. These casters provide mobility and facilitate the movement of equipment, racks, and carts in industrial environments. PVC wheels offer good impact resistance and are capable of handling both indoor and outdoor surfaces.

  • Furniture and Office Equipment:
  • PVC wheels are frequently used in furniture and office equipment to provide mobility and ease of movement. They are commonly found in chairs, desks, cabinets, and storage units. PVC wheels are designed to minimize floor damage and provide smooth rolling on different types of flooring, including carpet, tile, and hardwood.

  • Medical and Healthcare Equipment:
  • PVC wheels are utilized in medical and healthcare equipment, such as hospital beds, medical carts, and patient transport devices. These wheels offer quiet operation, good maneuverability, and resistance to chemicals and cleaning agents commonly used in healthcare environments. PVC wheels with antimicrobial properties are also available to help maintain a hygienic environment.

  • Home Appliances and DIY Projects:
  • PVC wheels are often used in home appliances and DIY projects. They are commonly found in portable air conditioners, rolling toolboxes, and utility carts. PVC wheels provide easy mobility and can be attached to a wide range of household items and DIY creations to allow for convenient movement and repositioning.

Overall, PVC wheels are versatile and widely used in various industries and applications. Their durability, load-bearing capacity, smooth rolling, and floor protection properties make them a popular choice for material handling, industrial equipment, furniture, healthcare, and home appliance applications.

China factory Top Plate Load Capacity 16 Inch Heavy Duty PVC Caster Wheel  China factory Top Plate Load Capacity 16 Inch Heavy Duty PVC Caster Wheel
editor by CX 2024-03-07